Energy, Oil & Gas
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Why Energy Companies Use Additive Manufacturing

an offshore oil platform lights up the twilight sky

The energy sector has seen increasing advancements from additive manufacturing in both high resolution prototypes and complex, production parts.

Through more efficient, on-demand, lightweight components and environmentally-friendly materials, energy companies have used 3D printing to answer to diverse requirements and field functions.

Technical Expertise

Success in the energy sector hinges on the ability to quickly develop project-critical components that can withstand extreme conditions.

Stratasys Direct has a history of meeting high quality standards and acutely understands the need for tailored products and solutions.

Competitive energy companies are taking advantage of our technical expertise to develop new and improved solutions for their complex part geometries.

Fuel Innovation

Discover what’s possible in energy, oil and gas with our wide variety of technologies and specially formulated materials.

Need some help getting started? Talk to our tenured team of
experts ready to help you every step of the way.

Contact an Engineer

Technologies & Materials

a metal turbine

At Stratasys Direct we offer the largest fleet of 3D printing technologies to serve a variety of application needs.

Direct Metal Laser Sintering (DMLS)

DMLS creates complex geometries and fine features not possible with any other metal manufacturing process.

With alloys like Nickel Alloy 625 and Nickel Alloy 718, DMLS is ideal for complex energy components as well as tough functional prototypes.

CNC Machining

Stratasys Direct has big milling platforms for large accurate parts that require critical dimensional tolerances with engineering materials like PEEK, ABS thermoplastics and a range of metals.

Laser Sintering (LS)

LS is perfect for complex, lightweight models and small-medium sized production components exposed to high-heat. Using specialized Nylon 11 & Nylon 12 materials certified for flame, smoke and toxicity, LS parts can be FR-certified.

Stereolithography (SL) & Investment Casting Patterns

For large and complex metal parts, Stereolithography delivers superb investment casting patterns. Our uniquely formulated polymer, SC 1000P.

We have critical knowledge derived from decades working with the energy industry to maximize your resources and provide AS9100 and ISO 9001-certified manufacturing facilities to ensure consistent, high quality components.

Solutions & Applications

a metal part 3d printed using direct metal laser sinteringCutting-edge energy companies are taking advantage of 3D printing’s design freedom for complex oil and gas components.

Our team of experts work to empower engineers to take advantage of 3D printing’s benefits for a range of industry applications.

Common Applications

  • Fluid/water flow analysis
  • Turbo machinery
  • Jigs and fixtures
  • Rotors
  • Stators
  • Mud motor modules
  • Flow meter parts
  • Pressure gauge pieces
  • Turbine nozzles
  • Control-valve components
  • Pump manifolds


advancing thermal management with 3d printing

Advancing Thermal Management with 3D Printing

Discover the unique performance capabilities for thermal control enabled by DMLS.

Discover the unique performance capabilities for thermal control enabled by DMLS.

Read the White Paper
getting the most out of metal 3d printing

Getting the Most Out of Metal 3D Printing

Learn how to overcome conventional manufacturing challenges & deliver incredible metal parts with metal 3D printing.

Read the White Paper
additive metals achieving process repeatability

Additive Metals: Achieving Process Repeatability

The results of an 8-month study about INCONEL® 625 powder reuse illuminates key DMLS properties

The results of an 8-month study about INCONEL® 625 powder reuse illuminates key DMLS properties

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Frequently Asked Questions

an offshore oil rig under a bright blue skyWill Stratasys Direct Manufacturing sign Non-Disclosure Agreements (NDA)?

Yes, we will sign an NDA. We always keep customer information confidential and only release information at the customer’s discretion.

If you or your company do not have a standard NDA we can provide you with our NDA which protects both you and Stratasys Direct Manufacturing.

Do you work with countries outside of the United States?

Yes, we work with companies around the world, and we can ship to anywhere across the globe. Additional information and screening may be required at the time the order is placed.

What quality certificates do you have?

All of our facilities are meet ITAR security regulations and carry ISO 9001 certifications. In addition, we have several sites that carry the aerospace AS 91000 certification.

Read more about Quality Assurance

Are DMLS parts as strong as traditionally manufactured components?

Yes—the parts created with DMLS have mechanical properties better than a cast metal part. Detailed information can be found on the DMLS materials page.