Energy, Oil & Gas
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    Advance Designs with 3D Printing

    The energy sector has seen increasing advancements from additive manufacturing in both high resolution prototypes and complex, production parts. Through more efficient, on-demand, lightweight components and environmentally-friendly materials, energy companies have used 3D printing to answer to diverse requirements and field functions.

    Technical Expertise

    Success in the energy sector hinges on the ability to quickly develop project-critical components that can withstand extreme conditions. Stratasys Direct has a history of meeting high quality standards and acutely understands the need for tailored products and solutions. Competitive energy companies are taking advantage of our technical expertise to develop new and improved solutions for their complex part geometries.

    Fuel Innovation

    Discover what’s possible in energy, oil and gas with our wide variety of technologies and specially formulated materials.


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    Powerful Efficiency

    At Stratasys Direct we offer the largest fleet of 3D printing technologies to serve a variety of application needs.

    Direct Metal Laser Sintering (DMLS)

    DMLS creates complex geometries and fine features not possible with any other metal manufacturing process. With alloys like INCONEL®625 and 718, DMLS is ideal for complex energy components as well as tough functional prototypes.

    CNC Machining

    Stratasys Direct has big milling platforms for large accurate parts that require critical dimensional tolerances with engineering materials like PEEK, ABS thermoplastics and a range of metals. 

    Laser Sintering (LS)

    LS is perfect for complex, lightweight models and small-medium sized production components exposed to high-heat. Using specialized Nylon 11 & Nylon 12 materials certified for flame, smoke and toxicity, LS parts can be FR-certified.

    Stereolithography (SL) & Investment Casting Patterns

    For large and complex metal parts, Stereolithography delivers superb investment casting patterns. Our uniquely formulated polymer, SC 1000P.

    We have critical knowledge derived from decades working with the energy industry to maximize your resources and provide AS9100 and ISO 9001-certified manufacturing facilities to ensure consistent, high quality components.

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    Energy, Oil and Gas Parts

    Cutting-edge energy companies are taking advantage of 3D printing’s design freedom for complex oil and gas components. Our team of experts work to empower engineers to take advantage of 3D printing’s benefits for a range of industry applications.

    Common Applications

    • Fluid/water flow analysis
    • Turbo machinery
    • Jigs and fixtures
    • Rotors
    • Stators
    • Mud motor modules
    • Flow meter parts
    • Pressure gauge pieces
    • Turbine nozzles
    • Control-valve components
    • Pump manifolds

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    Energy Frequently Asked Questions

    Will Stratasys Direct Manufacturing sign Non-Disclosure Agreements (NDA)?

    Yes, we will sign an NDA. We always keep customer information confidential and only release information at the customer’s discretion. If you or your company do not have a standard NDA we can provide you with our NDA which protects both you and Stratasys Direct Manufacturing.

    Do you work with countries outside of the United States?

    Yes, we work with companies around the world, and we can ship to anywhere across the globe. Additional information and screening may be required at the time the order is placed.

    What quality certificates do you have?

    All of our facilities are meet ITAR security regulations and carry ISO 9001 certifications. In addition, we have several sites that carry the aerospace AS 91000 certification. Read more about Quality Assurance

    Are DMLS parts as strong as traditionally manufactured components?

    Yes—the parts created with DMLS have mechanical properties better than a cast metal part. Detailed information can be found on the DMLS materials page.


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