Urethane Casting Materials

Advanced Formula Polymers (AFPs) will exceed your expectations for urethane casting and short-run production. Utilized for clinical trials, product testing, alpha/beta builds, prototype and end-use parts, AFP offers an unmatched selection of materials to meet your applications. Materials exhibiting properties including UL94V-0 flame rating, MRI transparency and even impact resistant composite reinforced plastics are available.

Shore D Urethane (Rigid)

Material Overview Elongation Flexural Modulus Flexural Strength Izod Impact Tensile Modulus Tensile Strength
AFP3100 DATASHEET Our high Izod impact urethane for pre-production and production applications; Certified to USP Class VI requirements and RoHS 2 / REACH SVHC Compliant 22% 386,612 psi (2,666 MPa) 15,574 psi (107 MPa) 2.10 ft-lb/in (112 J/m) 371,155 psi (2,559 MPa) 10,010 psi (69 MPa)
AFP3100FR DATASHEET Our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant 25% 424,275 psi (2,925 MPa) 15,445 psi (106 MPa) 1.60 ft-lb/in (85 J/m) 381,675 psi (2,632 MPa) 10,650 psi (73 MPa)
AFP3105FR DATASHEET Used for fire retardant applications in thinner sections. Meets the requirements of FAR 28.853 Part 1, (a) (1) (i) for flammability in 0.043 inch (1.1 mm) thickness; RoHS 2 / REACH SVHC 25% 435,747 psi (3,004 MPa) 16,743 psi (115 MPa) 1.42 ft-lb/in (75 J/m) 390,220 psi (2,690 MPa) 10,676 psi (73 MPa)
AFP3200 DATASHEET Provides a unique combination of physical properties for very tough and durable parts and assemblies. Good rigidity and stiffness due to its very high modulus. High tensile and impact strength for excellent resistance to breakage. 45% 207,408 psi (1,430 MPa) 9,337 psi (64 MPa) 3.17 ft-lb/in (169 J/m) 222,197 psi (1,531 MPa) 7,595 psi (52 MPa)
AFP3320 DATASHEET Used for very high temp applications; Heat deflection of 346F at 264 psi test; RoHS 2 / REACH SVHC Compliant 10% 325,000 psi (2,240 MPa) 15,000 psi (103 MPa) 1.20ft-lb/in (33 J/m) 10,500 psi (72 MPa)
AFP3400 DATASHEET Used for applications that require flexibility having a low Flexural Mod. of 116,061 psi and high Izod Impact strength of 4.40ft.lbs/inch. Simulates Polypropylene. 90% 116,091 psi (800 MPa) 4,896 psi (34 MPa) 4.4 ft-lb/in (235 J/m) 113,110 psi (779 MPa) 5,314 psi (37 MPa)
AFP3600 DATASHEET Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for smaller geometries. 155% 129,000 psi (889 MPa) 5,060 psi (35 MPa) 1.23ft-lb/in (65 J/m) 127,000 psi (875 MPa) 4,230 psi (29 MPa)
PT8958 DATASHEET Used primarily in production applications of medium to large parts that require MRI transparency and a UL 94V0 registered flame rating. 34% 422,913 psi (2,915 MPa) 16,935 psi (116 MPa) 1.70 ft-lb/in (90 J/m) 389,590 psi (2,686 MPa) 11,380 psi (78 MPa)
RC 79D DATASHEET Used primarily in production applications of smaller parts that require MRI transparency and a UL 94V0 registered flame rating. 5% 325,000 psi (2,241 MPa) 10,500 psi (72 MPa) 0.60 ft-lb/in (32 J/m) 5,200 psi (36 MPa)
U0080DC-L DATASHEET Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for larger geometries. 20% 300,000 psi (2,068 MPa) 11,200 psi (77 MPa) 1.10 ft-lb/in (58 J/m) 270,000 psi (1,860 MPa) 8,300 psi (57 MPa)
CompositeCast with AFP3100FR DATASHEET A glass composite sheet filled version of our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant. Parts exhibit enhanced flexural and impact properties. 2.6% 567,000 psi (3,909 MPa) 7.102 ft-lb/in (379 J/m) 718,252 psi (4,953 MPa) 13,316 psi (92 MPa)
CompositeCast with PT8958 DATASHEET A glass composite sheet filled version of our MRI transparent production urethane used for medium to large parts that require MRI transparency and a UL 94V0 registered flame rating. Parts exhibit enhanced flexural and impact properties. 2.6% 1,314,294 psi (9,034 MPa) 38,886 psi (268 MPa) 6.172 ft-lb/in (325 J/m) 847,685 psi (5,844 MPa) 14,741 psi (101 MPa)

Expanding Foam

Material Description Applications Color / Appearance Density
Foam-Flex V412 DATASHEET Flexible, Soft, variable density foam ranging from 4-12 lbs. used in special FX, medical training and prototype seat and cushion applications. Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packaging Light Yellow 4 – 12 lb/ft3 (64 – 192 mg/cc)
Foam-Flex V915 DATASHEET Flexible, Lively, variable density foam ranging from 9-15 lbs. used in special FX, medical training and prototype seat and cushion applications. Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packaging Light Yellow 9 – 15 lb/ft3 (144 – 240 mg/cc)
Foam-Flex V1232 DATASHEET Flexible, Tough, variable density foam ranging from 12-32 lbs. used in special FX, medical training and prototype seat and cushion applications. Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packaging Light Yellow 12 – 32 lb/ft3 (192 – 512 mg/cc)
Foam-Rigid V316 DATASHEET Rigid, variable density foam ranging from 3-16 lbs. used in special FX, flotation, device/equipment insulation and prototype part applications. Thermal insulation, sound dampening, custom packaging, encapsulation Light Yellow 3 – 16 lb/ft3 (48 – 256 mg/cc)

Silicone (CompressionCast Materials)

Material Overview Elongation Density Shore A Hardness Tear Strength Tensile Strength
AFS15 DATASHEET Soft, 15 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets. 350% 0.0383 lb/in3 (1.06 g/cc) 15A+/-5 60 pli (10.5 N/mm) 320 psi (2.21 MPa)
AFS30 DATASHEET Soft, 30 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets. 400% 0.039 lb/in3 (1.08 g/cc) 30A+/-5 65 pli (11.4 N/mm) 700 psi (4.83 MPa)
AFS40 DATASHEET Medium Soft, 40 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets. 350% 0.038 lb/in3 (1.05 g/cc) 40A+/-5 125 pli (21.9 N/mm) 850 psi (5.86 MPa)
AFS50 DATASHEET Medium Soft, 50 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets. 325% 50A+/-5 87 pli (15.2 N/mm) 620 psi (4.27 MPa)
AFS60 DATASHEET Medium hard, 60 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets. 225% 0.048 lb/in3 (1.34 g/cc) 60A+/-5 85 pli (14.9 N/mm) 754 psi (5.2 MPa)

Shore A Urethane (Elastomeric)

Material Overview Elongation Density Shore A Hardness Tear Strength Tensile Strength
E1005AL DATASHEET Extra Soft, 5 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant 1,400% 0.0365 lb/in3 (1.01 g/cc) 5A+/-4 40 pli (7,005 N/m) 440 psi (3.03 MPa)
E1015AL DATASHEET Soft, 15 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant 1,360% 0.0368 lb/in3 (1.04 g/cc) 15A+/-5 50 pli (8,756 N/m) 575 psi (3.96 MPa)
E1025AL DATASHEET Soft, 25 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant 1,150% 0.0372 lb/in3 (1.03 g/cc) 25A+/-5 68 pli (11,908 N/m) 740 psi (5.1 MPa)
E1030AL DATASHEET Soft, 30 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs/REACH Compliant 1230% 0.0372 lb/in3 (1.03 g/cc) 30A+/-5 92 pli (16,112 N/m) 935 psi (6.44 MPa)
E1040AL DATASHEET Medium Soft, similar to a pencil eraser 40 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant 835% 0.0376 lb/in3 (1.04 g/cc) 40A+/-5 96 pli (16,812 N/m) 866 psi (5.97 MPa)
E1050AL DATASHEET Medium Soft, similar to a Door Seal 50 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant 718% 0.0383 lb/in3 (1.06 g/cc) 50A+/-5 107 pli (18,739 N/m) 944 psi (6.5 MPa)
E1060AL DATASHEET Medium Hard, 60 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant 625% 0.0386 lb/in3 (1.07 g/cc) 60A+/-5 150 pli (26,269 N/m) 1,260 psi (8.69 MPa)
E1070AB DATASHEET Medium Hard, similar to automotive tire tread 70 Shore A Elastomer used for production parts and special effects props; RoHs Compliant 1147% 0.0394 lb/in3 (1.09 g/cc) 70A+/-5 245 pli (42,906 N/m) 1,803 psi (12.43 MPa)
E1080AB DATASHEET Hard, similar to Hydraulic O-Rings 80 Shore A Elastomer used for production parts and special effects props; RoHs Compliant 650% 0.0397 lb/in3 (1.10 g/cc) 80A+/-5 385 pli (67,423 N/m) 3,720 psi (25.65 MPa)
E1090AB DATASHEET Hard, similar to a squeegee 90 Shore A Elastomer used for production parts and special effects props; RoHs Compliant 776% 0.0394 lb/in3 (1.09 g/cc) 90A+/-5 394 pli (69,000 N/m) 3,112 psi (21.46 MPa)
E1095AB DATASHEET Hard, similar to a shopping cart wheel 95 Shore A Elastomer used for production parts, strain reliefs and special effects props; RoHs Compliant 595% 0.0401 lb/in3 (1.11 g/cc) 95A+/-5 433 pli (75,830 N/m) 4,189 psi (28.88 MPa)

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